Thick Film Sensors

Silicon Interdigital Electrodes

Silicon Interdigital Electrodes, also called Silicon IDEs, are fabricated from high-purity silicon using photolithography and etching techniques to create a structure with two sets of interdigitated comb-like fingers, each connected to electrical contacts, with the fingers interlaced to form a periodic pattern, widely used in chemical and biological sensors, Radio Frequency Identification devices, and Micro Electro Mechanical Systems, offering high sensitivity, rapid response times, and excellent conductivity for precise detection and signal transmission in complex environments.

Silicon Interdigital Electrodes play a crucial role in various applications, especially in the field of chemocapacitors, where they sense environmental changes by detecting variations in the dielectric constant between layers. For instance, they can monitor humidity and volatile organic compounds. Additionally, they are used in biomedical applications, such as flexible interdigital electrodes that measure induced strain, which can be applied to the skin for real-time signal transmission.

Silicon Interdigital Electrodes

Silicon Interdigital Electrodes are characterized by their high sensitivity, which is achieved through their small size that significantly reduces the sensor footprint for the same capacitance value. Their design enables integration with readout electronics on the same chip, conserving valuable silicon space and enhancing the sensor's response speed, as analyte molecules reach equilibrium in the polymer sensing area more quickly. Furthermore, Silicon Interdigital Electrodes offer excellent flexibility and customizability, allowing for tailored designs to meet specific application requirements.

Advantages of Silicon Interdigital Electrodes :

Silicon Interdigital Electrodes offer several advantages that make them desirable for various applications. Here are some of the key advantages:

● High Sensitivity: Silicon interdigital electrodes exhibit high sensitivity to the measured physical quantities or chemical species. The interdigitated structure increases the effective sensing area, enhancing the detection capabilities. This high sensitivity enables precise measurements and detection of small changes in the environment.

Silicon Interdigital Electrodes

● Miniaturization: Silicon interdigital electrodes can be fabricated in miniaturized forms, allowing for the development of compact and portable sensing devices. The small size enables integration into lab-on-a-chip systems and wearable devices, opening up new possibilities for point-of-care diagnostics, environmental monitoring, and personalized healthcare applications.

● Cost-Effective Production: The use of silicon fabrication processes allows for mass production of silicon interdigital electrodes at relatively low cost. The scalability and affordability of these electrodes make them economically viable for various industries, including healthcare, environmental monitoring, and consumer electronics.

● Compatibility Processes: Silicon interdigital electrodes can be easily fabricated using standard silicon microfabrication techniques, such as photolithography and etching. This compatibility allows for seamless integration with other silicon-based electronic components, enabling the development of highly integrated systems.

Silicon Interdigital Electrodes

● Low Power Consumption: These electrodes typically require low power for operation. The small dimensions and efficient electrical coupling of the interdigitated fingers reduce power consumption while maintaining reliable sensing performance. This advantage is particularly important for portable or battery-powered devices where power efficiency is crucial.

● Versatility: Silicon interdigital electrodes can be designed and functionalized to sense a wide range of physical or chemical parameters. By modifying the surface properties or applying specific coatings, they can be tailored to sense pressure, strain, temperature, humidity, pH levels, biomolecules, gases, and more. This versatility makes them suitable for diverse applications across different fields.

The advantages of silicon interdigital electrodes include their compatibility with silicon fabrication processes, high sensitivity, low power consumption, miniaturization potential, versatility in sensing capabilities, and cost-effectiveness. These advantages contribute to their widespread use in numerous applications requiring precise and reliable sensing.

Silicon Interdigital Electrodes

Applications of Silicon Interdigital Electrodes :

Silicon Interdigital Electrodes (Silicon IDEs) find applications across various fields due to their unique sensing capabilities and compatibility with microfabrication processes. Here are some common applications:

● Gas Sensors: By functionalizing the surface with specific materials, silicon interdigital electrodes can be used for gas sensing applications. They can detect and quantify gases such as carbon dioxide, carbon monoxide, nitrogen dioxide, ammonia, and volatile organic compounds (VOCs). Gas sensors based on these electrodes are utilized in environmental monitoring, industrial safety, and indoor air quality control.

● Temperature Sensors: Silicon interdigital electrodes can be designed to sense temperature variations. Changes in temperature cause resistance or capacitance changes in the electrodes, enabling temperature monitoring in various systems, including industrial processes, environmental monitoring, and electronic devices.

Silicon Interdigital Electrodes

● Microfluidics: Silicon interdigital electrodes can be integrated with microfluidic channels to manipulate and analyze fluid samples. They enable tasks such as particle separation, mixing, electrokinetic pumping, and droplet manipulation. Microfluidic systems with interdigital electrodes have applications in life sciences, drug discovery, lab-on-a-chip devices, and chemical analysis.

● Biosensors: Silicon interdigital electrodes can be functionalized with biomolecules or bioreceptors to create biosensors. These sensors enable the detection and analysis of biological entities such as proteins, DNA, enzymes, or cells. They find applications in medical diagnostics, biotechnology research, drug development, and point-of-care testing.

● Energy Harvesting: The high sensitivity of silicon interdigital electrodes can be utilized for energy harvesting applications. They can convert mechanical vibrations or strain into electrical energy, enabling self-powered sensors or low-power electronic devices.

Silicon IDEs

● Pressure and Strain Sensors: The high sensitivity of silicon interdigital electrodes makes them suitable for pressure and strain sensing. They can be integrated into flexible or stretchable substrates to measure mechanical deformations. Applications include wearable devices, robotics, structural health monitoring, and touch-sensitive electronics.

● Chemical Sensors: Silicon IDEs can be functionalized with specific chemicals or coatings to detect and analyze chemical species. They are used in applications such as environmental monitoring, food quality assessment, water analysis, and industrial process control.

These are just a few examples of the wide range of applications for Silicon IDEs. Their versatility, compatibility with microfabrication processes, and high sensitivity make them valuable in various industries, including healthcare, environmental monitoring, consumer electronics, and industrial sectors.

Silicon IDEs

Specifications of Silicon Interdigital Electrodes : :

Types

A

B

C

D

E

Substrates

Silicon

Silicon

Silicon

Silicon

Silicon

Electrode Type

2-Electrodes

2-Electrodes

2-Electrodes

2-Electrodes

2-Electrodes

Electrode Size

4mm*7mm

4mm*7mm

4mm*6mm

4mm*7mm

5mm*8mm

Trace Width

20um

10um

5um

5um

5um

Trace Spacing

20um

10um

3um

5um

1um

Electrode Pairs

30 Pairs

60 Pairs

120 Pairs

100 Pairs

100 Pairs

Please refer to Interdigital Electrodes for more informations.

Silicon Interdigital Electrodes