Custom Thick Film Sensors

Custom Thick Film Sensors

Custom Thick Film Sensors are high-stability, durable sensor components manufactured using thick film hybrid circuit technology, custom-designed to meet customer specifications like size, thickness, materials, and performance, with the process involving printing electronic materials like conductive, resistive, and insulating materials onto substrates such as FR4, PI, and ceramics, followed by high-temperature sintering and laser trimming to form high-precision sensing elements used to measure position, angle, temperature, pressure, humidity, and gas concentration.

Custom Thick Film Sensors are characterized by high-temperature and high-pressure tolerance, precise measurement capability, and long-term stability. It is widely used to measure various physical quantities such as temperature, pressure, and humidity, especially in sectors like automotive, industrial automation, medical equipment, and consumer electronics. Due to its simple structure and low cost, Thick Film Sensor is commonly employed in sensor systems that require high reliability and long lifespan. Below are some of the main and representative application:

Fuel Level Sensors

Throttle Position Sensors

Pedal Position Sensors

Position Sensors

Potentiometer Sensors

Printed Carbon PCB

Flexible Sensors

Pressure Sensors

Gold Coated Substrates

Metalized Ceramics

Variable Resistors

Capacitive Sensors

Interdigital Electrodes

Custom Thick Film Sensors  

Custom Thick Film Sensor Elements

Custom Thick Film Sensor Elements are specialized sensor components designed and manufactured using thick film technology, tailored to meet specific application needs and offering greater flexibility than standard sensors, allowing them to be optimized for particular functions and.....Read More

Custom Thick Film Sensors
 

Fuel Level Sensor PCB

Fuel Level Sensor PCBs, also called Fuel Level Sender PCBs, are measurement components made using thick-film resistor technology with a ceramic substrate, where the sensor adjusts the resistance value based on fuel fluctuations in the tank to provide real-time data, while the ceramic substrate.....Read More

Custom Thick Film Sensors  

Fuel Level Sensor Ceramic PCB

Fuel Level Sensor Ceramic PCBs, also called Ceramic Fuel Level Sensor PCBs, are critical components in modern vehicles, designed to monitor and manage fuel levels with high precision by directly integrating into the vehicle's fuel tank to measure the fuel quantity, utilizing advanced thick.....Read More

Custom Thick Film Sensors  

Oil Level Sensor PCB

Oil Level Sensor PCBs, also called Oil Level Sender PCBs, are high-performance circuit boards designed for precise measurement and monitoring of oil levels, utilizing thick-film technology combined with ceramic substrates to detect changes in electrical properties when the substrate comes into.....Read More

Custom Thick Film Sensors  

Oil Level Sensor Ceramic PCB

Oil Level Sensor Ceramic PCBs are specially designed circuit boards for the precise measurement and monitoring of oil levels, utilizing thick film hybrid technology combined with ceramic substrates to detect oil levels by monitoring the electrical performance changes between the ceramic.....Read More

Custom Thick Film Sensors  

Motorcycle Fuel Level Sensor PCB

Motorcycle Fuel Level Sensor PCBs, also called Motorcycle Fuel Level Sensor Ceramic PCBs, are specialized electronic components designed to monitor and report the fuel level within a motorcycle's fuel tank as an essential part of the motorcycle's fuel management system, providing real-time data on.....Read More

Custom Thick Film Sensors
 

Throttle Position Sensor PCB

Throttle Position Sensor PCBs are essential components in modern automotive electronic systems, playing a critical role in the precise monitoring and regulation of throttle valve positions; designed to detect and report the position of the throttle valve, these PCBs directly influence the air-fuel.....Read More

Custom Thick Film Sensors  

Throttle Position Sensor FR4 PCB

Throttle Position Sensor FR4 PCBs, also called TPS FR4 PCBs, are produced using thick-film hybrid circuit technology that deposits conductive carbon and other materials onto an FR4 substrate, a glass-reinforced epoxy laminate known for its excellent mechanical strength, electrical insulation.....Read More

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Throttle Position Sensor Ceramic PCB

Throttle Position Sensor Ceramic PCBs, also called TPS Ceramic PCBs, are electronic components designed for use in throttle control systems within vehicles, utilizing ceramic materials as the base substrate and thick-film technology to integrate electronic elements like resistors and capacitors.....Read More

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Throttle Position Sensor Flexible PCB

Throttle Position Sensor Flexible PCBs, also called TPS Flexible PCBs, are specialized printed circuit boards designed to monitor the throttle position in automotive engines, playing a crucial role in the engine's electronic control system, and are built using flexible Polyimide (PI) substrates known for.....Read More

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Throttle Position Sensor Carbon PCB

Throttle Position Sensor Carbon PCBs, also called TPS Carbon PCBs, are circuit boards designed for automotive throttle position sensors, using thick-film potentiometric technology where carbon paste is printed onto the PCBs to form carbon resistors and create potentiometric sensors, integrating.....Read More

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Accelerator Pedal Sensor PCB

Accelerator Pedal Sensor PCBs, also called Accelerator Pedal Module PCBs, are crucial electronic components in modern automotive throttle control systems that convert the mechanical movement of the accelerator pedal into electrical signals by integrating a variable resistor or potentiometer.....Read More

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Accelerator Pedal Position Sensor PCB

Accelerator Pedal Position Sensor PCBs, also called Pedal Position Sensor PCBs, are integral components in modern automotive throttle control systems, with their primary function being to detect the driver's interaction with the accelerator pedals and convert these mechanical inputs into.....Read More

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Pedal Position Sensor Carbon PCB

Pedal Position Sensor Carbon PCBs are crucial automotive electronic components that accurately detect the force and position of the accelerator pedal, converting these physical inputs into resistance changes, which are transmitted to the vehicle's Electronic Control Unit to regulate the.....Read More

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Position Sensor PCB

Position Sensor PCBs, also called Position Transducer PCBs, are electronic sensor components that utilize thick-film resistor technology in their manufacturing process, involving precise screen printing, sintering, and laser trimming to ensure high accuracy and reliability, with these sensors.....Read More

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FR4 Position Sensor Carbon PCB

FR4 Position Sensor Carbon PCBs, also called FR4 Position Sensor PCBs, are circuit boards manufactured using FR4 substrates and thick-film resistor technology, specifically designed for position sensor applications, with the primary function of accurately detecting the linear or rotational.....Read More

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Ceramic Position Sensor Carbon PCB

Ceramic Position Sensor Carbon PCBs, also called Ceramic Position Sensor PCBs, are types of sensor circuit boards manufactured using ceramic substrates and thick-film resistor technology, widely used in the field of position sensors for efficiently and accurately detecting the linear or.....Read More

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Flexible Position Sensor Carbon PCB

Flexible Position Sensor Carbon PCBs, also called Flexible Position Sensor PCBs, are advanced flexible resistor components that detect changes in linear and rotational positions with high precision by reading variations in resistance values, which are then output as corresponding voltage signals, with.....Read More

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Potentiometer PCB

Potentiometer PCBs, also called Potentiometer Carbon PCBs, are electronic components that integrate variable resistor sensors into PCBs, using movable wiper contacts to slide along resistance tracks and alter resistance values, thereby adjusting current or voltage in circuits, which allows.....Read More

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Linear Potentiometer Carbon Track PCB

Linear Potentiometer Carbon Track PCBs, also called Linear Potentiometer Carbon PCBs, are resistor components specifically designed for linear potentiometers based on thick-film resistor technology, with the primary function of changing the resistance value linearly with the position.....Read More

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Rotary Potentiometer Carbon Track PCB

Rotary Potentiometer Carbon Track PCBs, also called Rotary Potentiometer Carbon PCBs, serve as variable resistor elements, enabling users to adjust resistance and control voltage outputs through rotational motion, consisting of a conductive carbon track printed onto a PCB substrate with a.....Read More

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FR4 Potentiometer Carbon PCB

FR4 Potentiometer Carbon PCBs are printed circuit boards made from FR4 substrates that incorporate carbon elements to form voltage dividers, enabling the functions of linear potentiometers, rotary potentiometers, and logarithmic potentiometers, while effectively integrating or embedding.....Read More

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Ceramic Potentiometer Carbon PCB

Ceramic Potentiometer Carbon PCBs, also called Ceramic Potentiometer PCBs, are printed circuit boards that integrate potentiometer functionality by printing conductive carbon elements onto a ceramic substrate to form a voltage divider, making them ideal for controlling current or voltage.....Read More

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Flexible Potentiometer Carbon PCB

Flexible Potentiometer Carbon PCBs, also called Flexible Potentiometer PCBs, are innovative technologies that integrate potentiometer functions into flexible printed circuit boards, using flexible polyimide substrates and printing conductive carbon elements on the surfaces, which form voltage.....Read More

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Potentiometers Taper PCB

Potentiometer Taper PCBs are specially designed printed circuit boards that integrate the functionality of taper potentiometers, with the primary function of providing a nonlinear resistance change based on the rotational angle, allowing precise control over voltage or current, enabling.....Read More

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Logarithmic Taper Potentiometer PCB

Logarithmic Taper Potentiometer PCBs, also called Non-Linear Potentiometer PCBs, are designed to offer resistance changes that follow a logarithmic scale, making them ideal for applications where adjustments mirror human sensory perception, particularly in audio devices. Unlike linear .....Read More

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Printed Carbon PCB

Printed Carbon PCBs, also called Carbon Ink PCBs, are a specialized type of printed circuit board that uses conductive carbon ink to create circuits on a substrate through screen printing or inkjet printing techniques, enabling the formation of conductive paths that can perform multiple functions,.....Read More

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Flexible Sensor PCB

Flexible Sensor PCBs, also called Flexible Electronic PCBs, are electronic components made with flexible substrates like polyimide (PI) or polyethylene terephthalate (PET) and thick-film technology, providing flexibility, durability, and long-term reliability; the manufacturing process includes.....Read More

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Printed Flexible Electronic PCB

Printed Flexible Electronic PCBs, also called Printed Flexible Sensor PCBs, are special types of printed electronic circuit boards that combine flexible materials with traditional printed electronics technology, using flexible substrates such as polyimide (PI), polyester (PET), or other plastic materials.....Read More

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Ceramic Pressure Sensors

Ceramic Pressure Sensors, also called Ceramic Pressure Transducers, are devices that convert pressure measurements into electrical signals by utilizing the unique properties of ceramic materials, such as durability, stability, and resistance to extreme conditions, with the ceramic substrate acting.....Read More

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Piezoelectric Ceramic Pressure Sensors

Piezoelectric Ceramic Pressure Sensors, also called Piezoresistive Ceramic Pressure Sensors, are devices that convert mechanical pressure changes into electrical signals by utilizing the piezoelectric effect, which refers to the generation of an electric charge in certain materials when subjected to.....Read More

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Ceramic Thick Film Pressure Sensors

Ceramic Thick Film Pressure Sensors, also called Thick Film Ceramic Pressure Sensors, are devices used to measure pressure changes by employing thick film technology on ceramic substrates, where conductive and resistive materials are printed onto the ceramic surface, enabling accurate.....Read More

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Engine Oil Pressure Sensor PCB

Engine Oil Pressure Sensor PCBs, also called Oil Pressure Sensor Ceramic PCBs, are key components in modern automotive engine management systems, monitoring oil pressure within the engine's lubrication system to ensure it stays at optimal levels for reducing friction, dissipating heat.....Read More

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Gold Coated Ceramic Substrates

Gold Coated Ceramic Substrates, also called Gold Coated Substrates, are high-performance materials created by applying a thick layer of gold onto ceramic substrates such as aluminum oxide, aluminum nitride, and beryllium oxide through a screen printing process using gold paste, followed.....Read More

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Gold Coated Thick Film Substrates

Gold Coated Thick Film Substrates, also called Thick Film Gold Coated Substrates, are advanced materials created through thick film circuit technology where gold paste is screen printed onto a ceramic substrate and then consolidated by a high-temperature sintering process, forming a conductive.....Read More

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Thick Film Gold Multilayer Substrates

Thick Film Gold Multilayer Substrates, also called Multilayer Gold Thick Film Substrates, are produced using advanced thick film technology that precisely integrates conductive materials (typically gold) with dielectric layers to form a robust circuitry path, with gold layers typically applied to the ceramic.....Read More

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Metallized Ceramic Substrates

Metallized Ceramic Substrates, also called Metallized Ceramic Sensors, are electronic components featuring a conductive metal layer applied to the surface of a ceramic substrate through thick-film printing or thin-film deposition processes, with the metal layer, typically made from conductive .....Read More

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Thick Film Metallization Technology

Thick Film Metallization Technologies, also called Ceramic Metallization Technologies, are processes designed to apply conductive or resistive materials onto the surfaces of ceramic substrates, typically using mixtures of metal powders (such as gold, silver, or copper) and glass powders.....Read More

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Multilayer Thick Film Substrates

Multilayer Thick Film Substrates, also called Thick Film Multilayer Substrates, are created using thick film technology with ceramic as the base material, consisting of multiple conductive layers (such as gold, silver, silver-palladium) with functional circuit patterns printed layer by layer through sintering.....Read More

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Thin Film Metallization Technology

Thin Film Metallization Technologies, also called Thin Film Ceramic Metallization Technologies, integrate thin metal layers onto ceramic materials, enabling the combination of ceramics with electronic components through methods like sputtering, a physical vapor deposition (PVD) technique.....Read More

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HTCC / LTCC Metallization Technology

HTCC (High-Temperature Co-fired Ceramic) and LTCC (Low-Temperature Co-fired Ceramic) are ceramic metallization technologies, differentiated by sintering temperatures and applications. HTCC, sintered at 1400°C–1600°C, is suited for high-power, high-temperature applications with.....Read More

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Thin Film Ceramic PCB

Thin Film Ceramic PCBs are high-performance printed circuit boards that combine ceramic substrates with thin film technologies to create circuits with excellent thermal conductivity, electrical performance, and high-temperature resistance, using materials like alumina, aluminum nitride, or silicon.....Read More

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Variable Resistor Carbon PCB

Variable Resistor Carbon PCBs, also called Variable Resistor PCBs, are electronic components designed using thick film resistor technology, incorporating resistive elements that respond to external environmental factors such as temperature, humidity, pressure, or light, and are constructed.....Read More

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Remote Ready Sender Ceramic PCB

Remote Ready Sender Ceramic PCBs, also called Remote Ready Dial Ceramic PCBs, are specialized components designed for remote monitoring of liquid levels in LPG (Liquefied Petroleum Gas) tanks, operating on the principle of resistance variation, where the PCB's resistance changes in.....Read More

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LP Gas Tank Gauge Sender Ceramic PCB

LP Gas Tank Gauge Sender Ceramic PCBs, also called Propane Tank Gauge Monitor Ceramic PCBs, are specialized components designed to monitor the liquid level inside liquefied petroleum gas (LPG) tanks, operating on resistance-based technology where their resistance value changes in.....Read More

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Thick Film Capacitive Sensors

Thick Film Capacitive Sensors, also called Printed Capacitive Sensors are produced using advanced thick film technology, which involves applying electrode, conductive, and insulating materials onto a ceramic substrate through a printing process to create a sensor structure with specific.....Read More

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Thick Film Edible Oil Quality Sensors

Thick Film Edible Oil Quality Sensors, also called Edible Oil Quality Thick Film Sensors, are specialized oil quality detection elements made by applying thick-film materials onto ceramic substrates and bonding conductive and sensing materials through high-temperature sintering, with an.....Read More

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Thick Film Meteorological Rainfall Sensors

Thick Film Meteorological Rainfall Sensors are designed to measure rainfall intensity with high precision and sensitivity, operating on the principle of resistance variation, where moisture from raindrops alters the resistance of the sensing material, which is calibrated to detect precise rainfall variations.....Read More

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Thick Film Capacitive Pressure Sensors

Thick Film Capacitive Pressure Sensors, also called Capacitive Pressure Sensors, combine ceramic substrates with thick-film hybrid circuit technology, where the ceramic substrate is processed into a durable, temperature-resistant element for stable performance under harsh conditions, and.....Read More

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PI Interdigital Electrodes (Flexible)

PI Interdigital Electrodes, also called Polyimide Interdigital Electrodes, refer to interdigitated electrode structures made using polyimide (PI) films as the substrate material, consisting of two sets of comb-like structures with alternating fingers, where each set is connected to an electrical contact.....Read More

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PET Interdigital Electrodes (Flexible)

PET Interdigital Electrodes are flexible electrodes made from polyethylene terephthalate (PET), selected for its strength and flexibility, providing durability and resistance to bending, making them ideal for various applications, particularly in wearable technology where they can monitor.....Read More

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Ceramic Interdigital Electrodes

Ceramic Interdigital Electrodes, also called Ceramic IDEs, are a type of electrode structure fabricated on a ceramic substrate, consisting of interlocking, finger-like electrodes that alternate in polarity with small gaps between them, which increases surface area and allows for precise control over.....Read More

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Quartz Interdigital Electrodes (Glass)

Quartz Interdigital Electrodes, also called Glass Interdigital Electrodes, are a type of interdigitated electrode fabricated on a quartz substrate, consisting of a series of metal electrodes separated by narrow gaps or fingers, which are patterned on the quartz substrate using lithography techniques.....Read More

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Silicon Interdigital Electrodes

Silicon Interdigital Electrodes, also called Silicon IDEs, are fabricated from high-purity silicon using photolithography and etching techniques to create a structure with two sets of interdigitated comb-like fingers, each connected to electrical contacts, with the fingers interlaced to form.....Read More